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HV Batteries: Encapsulation and Thermal Management

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Thermal influences have an enormous impact on the service life, capacity and above all the operational safety of Li-ion traction batteries. In order to prevent possible defects and damage caused by overheating, large quantities of heat-conducting pottingmaterials are used.


Battery Show Europe 2018

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The Battery Show Europe provides an opportunity to source the latest manufacturing solutions from across the battery supply chain for industries including automotive, utilities, renewable energy, grid, power tools, and electronics


Easy feeding unit

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Features:

  • Desktop entry level meter/mix system for 1- and 2-component resin materials
  • Material feeding and recirculation with progressive cavity pumps (eccentric screw pumps)
  • Automatic switching from feeding to recirculation mode
  • Material preparation in atmosphere or vacuum environment:
  • Filling level sensors

 


Automatic robotic cell for PU resin dispensing

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Since each product design and intended use condition can be of different complexity, when potting/encapsulating  electrical and electronic components, finding the most quality-cost efficient manufacturing process may prove quite difficult. Nonetheless, making the most of our extensive knowledge in the field we tackle every challenge that comes our way with innovative and tailored solutions, as we did for a client's request of an automated robotic cell, shown in the video.

Check it out and see if we could do the same for you!


Automated production line for vacuum resin dispensing

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Potting/Casting products of different sizes in a vacuum chamber that's integrated in an automated production line has always been quite challenging, more so for large production quantities. When faced with that kind of setting, our engineering team has put together all the knowledge and experience acquired throughout many years to design an automated production line that covers all of the above requested needs.

Check out the video! 


Dos P016 TCA

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The new piston dispenser  Dos P016 TCA has specifically been designed for process reliable application of highly filled thermally conductive materials.

Compared to the Dos P standard model the new dispenser achieves up to three times higher flow rates – at consistently high metering accuracy.

Furthermore precision metering cylinders allow the output of reproducibly accurate material volumes and in 2C materials constant mixing ratios at all times.

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Optimised for an up to 3 times higher flow rate when dispensing thermally conductive materials

Barrel Agitator Station

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Barrel agitator stations are used in applications with a high material consumption and – in combination with the material preparation and feeding system A310 – ensure a homogenous dispensing material with the right temperature.